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Volute Screw Press
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Volute Screw Press

Volute Screw Press

The decanter is driven by two motors. The main motor drives the bowl and the housing of differential mechanism to rotate through belt, while the auxiliary motor drives through the belt pulley the input shaft of the differential mechanism to rotate, which, after speed change, drives the helical to rotate. In this way the bowl and helical rotate in the same direction but with certain differential speed. When the material to be processed (blended liquid consisting of solid phase and liquid phase) enters the inner cavity of the helical propeller through feeding pipe, after being accelerated by the two-way conical accelerator, it flows out of the material outlet, and flows into the bowl wall through inner cloth cylinder. The light, heavy and residue phases that make up the suspending liquid, under the action of different centrifugal force, the residue phase quickly subsides onto the inner wall of the bowl, and the heavy phase adheres close to the surface of the residue phase rather slowly, while the light phase adheres close to the surface of the heavy phase rather slowly, forming a dividing plane between the two phases. As the sedimentation of heavy phase increases, the top end of helical blade enters into the sedimentation layer of heavy phase. At this time the bowl and helical propeller are rotating in the same direction at high speed and with a certain difference in speed. This relative difference in rotation speed enables the helical to propel heavy phase particles to move toward the material outlet at the small end, whereas the light phase, through the helical passage, flows toward the liquid phase outlet at the large end, and flows out through the overflow plate with different R values.
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Product Introduction

Jinhua Shenzhou Centrifuge Co., Ltd. is one of the leading manufacturers and suppliers of volute screw press in China. Please feel free to wholesale customized volute screw press at competitive price from our factory. For more cheap products, contact us now.

 

what is volute screw press?

           Volute Screw Press is a kind of spiral discharge settling centrifuge, it works continuously, which is pushes the slag to discharge port at the small end of the drum through the blades on the spiral pusher, and the liquid phase overflows through the overflow hole at the large end of the drum to achieve the purpose of continuous separation.

Horizontal Separation Equipment Olive Avocado Oil Extraction Machine

what is the working principle of  volute screw press

            The decanter is driven by two motors. The main motor drives the bowl and the housing of differential mechanism to rotate through belt, while the auxiliary motor drives through the belt pulley the input shaft of the differential mechanism to rotate, which, after speed change, drives the helical to rotate. In this way the bowl and helical rotate in the same direction but with certain differential speed. When the material to be processed (blended liquid consisting of solid phase and liquid phase) enters the inner cavity of the helical propeller through feeding pipe, after being accelerated by the two-way conical accelerator, it flows out of the material outlet, and flows into the bowl wall through inner cloth cylinder. The light, heavy and residue phases that make up the suspending liquid, under the action of different centrifugal force, the residue phase quickly subsides onto the inner wall of the bowl, and the heavy phase adheres close to the surface of the residue phase rather slowly, while the light phase adheres close to the surface of the heavy phase rather slowly, forming a dividing plane between the two phases. As the sedimentation of heavy phase increases, the top end of helical blade enters into the sedimentation layer of heavy phase. At this time the bowl and helical propeller are rotating in the same direction at high speed and with a certain difference in speed. This relative difference in rotation speed enables the helical to propel heavy phase particles to move toward the material outlet at the small end, whereas the light phase, through the helical passage, flows toward the liquid phase outlet at the large end, and flows out through the overflow plate with different R values. 

machine parts
 
feeding
feeding
The material is fed into the distribution chamber of the screw conveyor through the feed pipe, where the material is smoothly accelerated and enters the rotating drum through the outlet of the screw conveyor.
drum
drum
Separate the materials in the cone and column drum. The drum rotates at a certain speed . The mixed liquid rotates under the drive of the drum, The denser solids in the liquid are deposited on the inner wall of the drum under the action of centrifugal force.
dual drive
dual drive
Dual Motors drive and Dual Variable Frequency Converter drive to realize the function of soft starting and slow stop.
screw
screw
The screw conveyor and the drum rotate asynchronously in the same direction, and the separated solid is pushed toward the cone section along the axial direction.

What is the structure of volute screw press

           

           this machine is horizontal spiral discharging settling centrifuge, the main machine has a column-cone bowl, spiral stoker,differential system, bearing seat, base, cover, main motor,vice motor, and electric control chamber. With the high speed rotating of bowl, form strong centrifugal force, making the sludge dehydrate continuously in 24 hours a day.

           The main motor through the triangle belt make the bowl rotating, through the planetary gear differential, make the vice motor and spiral differential speed different, realize sludge dewatering and pushing material function, That means differential rotating speed control and torque control. because containing solid rate of sludge may have wave motion, by differential speed control system is the guarantee for speed stability, achieve solid content in sludge is constant, the constant torque control make decanter load in a stable state, the separation effect and flocculation is the best state, so as to ensure the safe operation of the centrifuge.
           Volute Screw Press has good seal performance (guarantee without material leak in the process of operation), sludge dewatering work in full seal state, makes the environment clean.

           Volute Screw Press adopts the most advanced international special structural design, especially the spiral stoker, make the sludge concentration dehydration integration characteristics. It has better performance than ordinary centrifuge, more high capacity, better separation effect, save energy and manual work.

specification

Centrifuge Sludge Separator           
Decanter Centrifuge Separation Wastewater
Industrial Large Capacity Centrifuge
 

Model

LWS355X1460-N LWS450X1800-N LWS520X2080-N LWS650X2600-N

Bowl diameter

355 mm / 14 in 450 mm/18 in 520 mm/ 20 in 650 mm/26 in

Bowl length

1460 mm/57 in 1800 mm/71in 2080 mm /82 in 2600 mm/102 in

Max, Speed

3500 rpm

3200 rpm 3000 rpm 2500 rpm

Typical speed

2800rpm 2500 rpm 2300 rpm 1800 rpm

G force

2435 2580 2620 2275

Capacity

5m³/h 12m³/h 15m³/h 25m³/h

Main drive motor

15kw 37 kW 45-55 kW 75-79 kW

Back drive motor

7.5kw 11 kW 11-22 kW 30 kW

Dimensions

3430*920*1220mm
135*36*48in
4000*1320*1150mm
157*52*45in
4510*1410*1170mm
178*56*46in
50*1800*1450mm
199*71*57in
Weight 2480kg 4200kg 5000kg 8900 Kg

 Notes:
★ The actual processing capacity depends on the particle size and the specific application
    All contact material can made by SS304 ,SS316L , duplex steel .
    And the machine surface can be painted or full stainless steel . depend on customized

what is  Advantages of volute screw press

* Decanter centrifuges have a clean appearance and have little to no odor problems.
* Not only is the device easy to install and fast at starting up and shutting down but also only requires a small area for
operation compared to other competitive processes.
* The decanter centrifuge is versatile as different lengths of the cylindrical bowl section and the cone angle can be selected for different applications. Also, the system can be pre-programmed with various design curves to predict the sludge type, while some competitive processes, such as a belt filter press, cannot change the belt type to operate for different sludge types. Its versatility allows the machine to have various functions such as operating for thickening or dewatering.

Three Steps For Decanter Centrifuge Test Run


* The machine can operate with a higher throughput capacity than smaller machines. This also reduces the number of units required.
* The device is simple to optimize and operate as it has few major variables and reliable feedback information.
* The decanter centrifuge has reduced labor costs compared to other processes, as it requires low continuous maintenance and operator attention.
* Compared to some competitive process such as the belt filter process, the decanter centrifuge has more process flexibility and higher levels of performance.

Title goes here.

1.We will provide one-year warrantee to make sure your machine runs consistently.We always keep certain inventory level of spare parts,which means the replacements can be shipped to you right away.
2. Consultant services for whole machine life,24 hours technical support by email and telephone.
3. Send technicians to the jobsite for guiding the installation and adjustment,training operators and finishing the check and accept together with you.

FAQ

Q1.What's your advantage? Why we choose you?
A:1) More than 30 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
2)Great production capacity Sustainable Supply.According to customer requirements, We support the customized include package.
3)We use famouse good quality materials and the best production process

Q2.What's the Payment?
A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the procedure is complex and the fee is high. You can also use Western Union and Paypal.

Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us at any time.

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