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Shenzhou Decanter Centrifuge For Separation

LW series product commonly used for dehydration and concentration. Widely used for maximum dewatering requirements of municipal and industrial wastewater sludge. According to practical use, it can be divided into: clarification type, dehydration type, concentration type, separation type, classification type, extraction type.

Our Shenzhou Group Co.,Ltd after long-term market research, we have created a brand-new product that is different from its peers. Separation Decanter centrifuge starting from the user experience and using strong research and development capabilities, it can effectively solving the pain points of the industry. This machine has been well received by customers around the world.

The separation decanter centrifuge solves several challenges in the separation process.

▲Firstly, it can effectively separate solids from liquids, which is difficult to achieve using traditional separation methods.

▲Secondly, it can handle a wide range of materials with varying densities and viscosities.

▲Thirdly, it operates continuously, enabling high throughput and efficiency in the separation process.

This separation technology has increased the efficiency of the separation process, reduced the need for manual labor, and improved the quality of the separated products. Additionally, the decanter centrifuge has helped reduce waste and environmental pollution by enabling the of valuable materials from waste streams. Overall, the separation decanter centrifuge is a highly effective and efficient technology that has revolutionized the separation process in many industries.

Drive Type: VFD + PLC + HMI

The horizontal screw centrifuge relies on the density difference between the solid and liquid phases to accelerate the sedimentation rate of solid particles under the action of centrifugal force to achieve solid liquid separation. The centrifuge consists of two rotors, one called a drum, and the other rotor is a screw discharger (referred to as a screw). When the drum rotates at a high speed, the slurry inside the drum rotates with the drum and is subjected to a centrifugal force that is many times greater than gravity. In this way, solid particles will be separated from the liquid and settle onto the inner wall of the drum from the centrifuge drum shaft. The screw discharger located inside the drum rotates at a speed lower than the drum and pushes the deposited solid particles to the slag outlet, The differential rotational speed between the outer drum and the screw discharger depends on the transmission ratio of the differential and its rotational speed..

Separation technique

Feeding-gravitational separation-liquid discharge-sediment discharge.

Separation effect factors Centrifuging factor ,length to diameter ratio of cavity ,depth of fluid pool.

Field control

Bowl rotating speed ,rotative speed difference,between,spiral pusher and bowl depth of liquid pool.

1.This liquid clarifying device adopts horizontal design which balances the layout of electric motor and bowl. As a result, outstanding operation stability generates minimized vibration.

2.Dual electric motor control enables stepless speed adjustment on bowl and spiral components.

3.Scroll conveyor flight inside this continuous centrifuge is painted by abrasion resistant alloy or welded by hard alloy. Moreover, main components on our horizontal decanter centrifuge, such as rotating bowl and spiral parts, are made from corrosion resistant stainless steel or dual-phase steel, whereby offering exceptional speed limits and separation ratio.

4.Our mud dewatering equipment comes with three options including cycloidal gear, planetary gear and hydraulic differential, resulting in large rang of differential adjustment. Therefore, this industrial centrifuge can be applible to diverse solids.

5.Multiple protections are available on our horizontal decanter centrifuge to ensure operation safety, including over-vibratation protection, bearing temperature detection, screw conveyor torque protection rotating and differential speed detection, as well as nitrogen-filled explosion-proof protection, motr overload and over heat protection.

6.JG type rubber shock absorber requires no anchor bolts.

Jinhua Shenzhou Centrifuge Co., Ltd. (formerly restructured from a state-owned enterprise founded in the mid-1970s) is a professional manufacturer of sludgewage treatment equipment and solid-liquid separation equipment. Main production: LW series decanter centrifuge, SZ stacked screw dewatering machine, LWS three-phase centrifuge, centrifugal dewatering machine, sludge thickening and dewatering integrated machine (sludge dewatering integrated machine), sludge dewatering complete equipment, sewage treatment Complete sets of equipment, planetary gear differentials and decanter centrifuge related supporting equipment (sludge cutter, shaftless screw conveyor, integrated flocculant preparation system, etc.).

With more than 20 years of production history, the products are spread all over the country and have gone abroad, and have long-term cooperation with universities, such as Zhejiang University of Technology. It has the product design and development capabilities of LW series centrifuges, and has obtained national patents. There are a variety of precision equipment and supporting process technology and advanced testing equipment and technology used in the production of centrifuges, a strict quality assurance system and a complete after-sales service guarantee system. The company is a modern high-tech enterprise integrating scientific research, design, manufacturing, sales and service.

Chemical industry

polyethylene, polystyrene, fumaric acid, urea, ammonium sulfate, potassium nitrate, polyamide, caprolactam, sodium carbonate, compound fertilizers, sodium chloride, traditional Chinese medicine, sodium sulfite, bile alum, PVC, ferrite, polypropylene glycol, activated carbon, various resins, etc.

Food

Citric acid, tartaric acid, sodium glutamate, amino acids, salt, granulated sugar, xylitol, corn fiber, saccharin, flax, coffee, etc.

Mining industry

iron sulfate, copper sulfate, nickel sulfate, amine thiocyanate, etc.

Other

Industrial and municipal wastewater treatment

Oil and gas drilling mud/drilling fluid control

Washing, Separation, and Dehydration of Starch

Isolation of Antibiotics from Mycelia and Fermentation Broth

Dehydration of Soybean and Wheat Protein

Dehydration of fish meal and meat

Dehydration of distiller's grains.

Clarification and Extraction of Fruit Juice

Isolation and purification of animal and vegetable oils

Production and purification of olive oil, palm oil, and avocado oil

Separation and purification of coal tar

Classification of kaolin and graphite

Grading and dehydration of dyes and pigments

Clean coal foam flotation and slime dewatering

Working principle of mineral classification and dehydration

1. The larger the solid particles, the easier the separation.

2. The machine can remove particles above 5um.

3. Small particles will not settle and will be discharged with the clarified liquid.

4. Separation effect depends on the distribution of solid particles.

5. Crystalline solids and fibrous solids are easier to separate.

6. Flocs and paste solids are more difficult to separate due to their large maximum water solubility.

7. Greater weight difference between solid and liquid phases results in better separation.

8. Lower liquid viscosity leads to easier separation.

9. Feed flow rate affects separation efficiency.

10. Smaller feed flow rate results in better separation.

11. Larger feed flow rate decreases retention and reduces separation effect.

12. Appropriate feed rate should be selected based on material characteristics, separation requirements, and solid content.

13. Recommended flow rate should not be too large for materials that are difficult to separate.

14. Maximum slag discharge amount of spiral should be considered to avoid material blockage.

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