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Decanter Centrifuge Separator

Product Model:LW500 Decanter Centrifuge
Decanter centrifuges have a variety of uses. They are primarily clarifiers, suitable for treating suspensions with very high content of solids (40–60%).
Shenzhou industrial wastewater centrifuges provide an economical and effective solution for the solid-liquid separation in wastewater treatment plant.
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Product Introduction

Jinhua Shenzhou Centrifuge Co., Ltd. is one of the leading manufacturers and suppliers of decanter centrifuge separator in China. Please feel free to wholesale customized decanter centrifuge separator at competitive price from our factory. For more cheap products, contact us now.

 

 

why choose Shenzhou-SENZ
 

Shenzhou Group is a professional in design and manufacturing, trading, and exporting company in the field of liquid and solids separation equipment, we are committed to providing customers with high-quality, safety and best performance centrifuges. We are certified to ISO 9001, CE, TUV, EAC and other international standards.

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We Are The Earliest Centrifuge Manufacturer In China

 

Shenzhou Group was Established In 1980, conveying an Area Of 80000M2 ,there are 2500 Staffs, 200 of them are technicians and engineers. It has obtained TUV, CE and ISO and many technology invent patent. We are on of the world's leading manufacturers of decanter centrifuge, disc centrifuge, tubular centrifuge, separation systems and drying equipment. now there are over 180 series or decanter centrifuges and disc separators used home and abroad, Including U.S.A, Canada ,Australia, Russia, Brazil, Singapore and so on totally 70 Countries.
We own various kinds of inspection and testing facilities with value Over USD10 Millio, We also welcome OEM and ODM orders.

 
 
100+

Number Of Patent

 
45+

years experience

 
3000+

Global Projects

 
70+

Countries Covered

 

Decanter Centrifuge Separator--wWTP Centrifuge
 

LW500 Decanter Centrifuge is widely used in wastewater treatment, metal mine wastewater, magnetic particle treatment, textile, chemical wastewater, calcium carbonate, vegetable juice, fruit juice and other industries in practical projects.

A decanter is a centrifuge for separation of suspensions of solid matter and one or two liquids with different densities into separate liquid and solid phases.The main components of a decanter centrifuge are the bowl , the conveyor, the gearbox , the frame with the casing , and the feed and the discharge arrangement. 

centrifuge manufacturer
LW500 Decanter centrifuge

 

Structure of the Decanter Centrifuge Separator

Feeding

The material is fed into the distribution chamber of the screw conveyor through the feed pipe, where the material is smoothly accelerated and enters the rotating drum through the outlet of the screw conveyor.

centrifuge manufacturer
stainless steel centrifuge

Drum

Separate the materials in the cone and column drum. The drum rotates at a certain speed . The mixed liquid rotates under the drive of the drum, The denser solids in the liquid are deposited on the inner wall of the drum under the action of centrifugal force.

screw Conveyor

The screw conveyor and the drum rotate asynchronously in the same direction, and the separated solid is pushed toward the cone section along the axial direction.

dynamic balance detection
decanter centrifuge cost

oil station

For supplying lubricant to the host about two main bearing seat.Cooling and lubricating action,Ensure the main equipment run continuously and normally working.

 detection device

The design can automatically detect temperature and vibration conditions while the machine is running.

sludge dewatering
centrifuge supplies

Dual drive--ABB motors

Dual Motors drive and Dual Variable Frequency Converter drive to realize the function of soft starting and slow stop.

 

Technical Parameter Of LW500*2000 Decanter Centrifug

 

 

Designation LW500X1500-N LW500X2000-N
Bowl diameter 500 mm/20 in                                                                    500 mm/20 in
Bowl length    1500 mm/59 in                                                                   2000 mm/79 in
Max.Speed 3300 rpm                                                                       3200 rpm
Typical speed 2600 rpm                                                                        2500 rpm
G force 3049                                                                              2867
Capacity 5-30 m³/h                                                                        5-35 m³/h
Main drive motor 45 kW                                                                                   45 kW
Back drive motor 11 kW                                                                                11 kW
Dimensions 3020x1800x1170mm/119x71x46in                             3520x1800x1170mm/139x71x46in
Weight 2680 Kg                                                                        4000 Kg

 

 

The main function of the decanter centrifuge is as follows:

 

1. Solid-phase dehydration: the solid particles used to process the material get the dehydration effect.


2. Particle size classification: used to remove solid particles with larger particle size in feed liquid.


3. Liquid phase clarification: used to remove solid particles in suspension to obtain a clear liquid.

 

 

The Working Principle of the Decanter Centrifuge Separator 
2-phase Decanter centrifuge

 

Two-Phase Decanter Centrifuge Separator

TThe decanter centrifuge separator consists of a rotating drum, a spiral, a differential, and a machine base. It separates liquid and solid phases based on their density differences. The material is fed into the spiral inner cylinder through a feed pipe and enters the rotating drum after acceleration. Under the centrifugal force, heavier solids form a sediment layer on the drum wall, while the lighter liquid continuously overflows from the drum's large end. The deposited solid phase is pushed by the spiral to the cone end and discharged through the slag discharge port. This machine is compact, operates continuously with stable performance, and is widely used in various industries.

 It is suitable for separating suspensions containing solid phase with a particle size greater than 0.005mm, a weight concentration ratio ≤10% or a volume concentration ratio ≤70%, and a solid-liquid specific gravity difference ≥0.05g/cm3. Widely used in food and beverage, environmental protection, chemical, non-mineral, pharmaceutical and other industries.

 

 

Three-phase decanter centrifuge

The three-phase decanter centrifuge is an enhanced version of the two-phase horizontal screw machine, with the addition of a heavy liquid pressure discharge mechanism. It operates by continuously introducing material into a spiral inner cylinder through a feed pipe, which then enters a rotating drum and undergoes acceleration. Utilizing the specific gravity difference between the liquid and solid phases, heavier solid particles accumulate on the drum wall, forming a sediment layer. The spiral continuously pushes the deposited solid phase towards the cone end of the drum and discharges it through a slag discharge port. The two liquid phases are separated into a light liquid phase and a heavy liquid phase. The light liquid phase is discharged by gravity through the larger end overflow of the drum, while the heavy liquid phase is discharged under pressure through an impeller mechanism. This enables the separation of a three-phase mixture consisting of liquids of different densities along with solids..

three phase tricanter
Application

 

■  Dewatering and thickening of sludge form municipal and industrial waste water, such as: municipal sludge, paper mill sludge, starch sludge, steel mill sludge, printing and dyeing mill sludge, water works sludge, pharmaceutical sludge, PVC sludge, sewage desulfurization sludge, grain stillage, power plant ash sludge, dairy sludge, beer sludge, drilling mud, electroplating liquid, fermented liquid manure, oil refining sludge, soap sludge, leather sludge, and other types of sludge.


■ Chemical or pharmaceutical products such as: butane dicarboxylic acid, alum, aluminum hydroxide, ammonium hydrogen carbonate, ammonium nitrate, ammonium sulphate, anthracene, antibiotics, barium chloride, barium carbonate, barium sulphate, benzene, blood products, blue vitriol, borax, boric acid, calcium carbonate, calcium citrate, calcium hydroxide, calcium nitrate, calcium oxalate, casein, cellulose, chrome yellow, clay, methyl cellulose, corundum, corn plum mule, cooking oil, processed fish, mirabilite, glutamate, hops, pesticide diatomaceous earth, herbicides, tartaric acid, sodium sulphate, sodium phosphate, sodium nitrate, carbon black and others materials.

 

■ Mineral oil, waste oil, bilges sludge, lubricating oil.


■ Recovering of animal and vegetal basic products (oils/fats, starch, proteins)


■ Beverages (wine, beer, fruit)


■ Vinasse dewatering

 

Delivery

 

decanter centrifuge manufcturer
Wastewater treatment decanter centrifuge shippeed to Russia
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Wastewater treatment decanter centrifuge shippeed to Russia
FAQ

Q: How To Choose The Suitable Machine?

A: The proper selection of the vibrating screen depends on the material, number of layers, every mesh size, capacity, material moisture, viscous and corrosive etc: * Name and feature of the raw material? * Aim of using: get rid of impurity, filtration, grading * Handling capacity: kg /h, L/h * The raw material size: (mesh or mm) * How many final materials you want, or how many layer you need? * Local power supply (voltage and frequency) * Note: You had better send us the relevant pictures about the details.

Q: How many kinds of material are supported?

A: All stainless steel (304, 316L,SS2304,SS2205), All carbon steel Q235A, Contact part Stainless steel.

Q: Is it special requirement available?

A: Yes, the equipment could be designed according to customer's using aim or special requirements.

Q: We found out the voltage supply is only 220V and our voltage requirement is 440VAC, could you please offer us those?

A: Yes, we can offer machines with any voltages and frequencies existing on the earth.

Q: How about the warranty of equipments purchased?

A: The warranty period is for one year for whole machine except the consumable and wearing parts. We are always glad to provide technical supports and solutions for the whole using life.

Q: How long will my order take?

A: Normal delivery is about 55 working days. Ending delivery schedule depends on the quantity and items you ordered.

Q:  Where is your factory? How can I visit there?

A: Our factory location is Jinhua City , Zhejang Province, China.If want to visit our company , you can fly to Yiwu/Hangzhou Airport .

Q: Do you have technicians for installation?

A: We are responsible for the installation in your country, you can also arrange your staffs to our factory to learn how to operate the machines, after purchased ,we offer English manual book and operation videos.

Q: What's your advantages compared to your competitors?

A: Quality and experience, as evidenced by 40 patents and over 40 years of experience.

Q: What's payment you accept?

A: T/T, Western Union, L/C, Ali Pay, etc

Q: How about the packing of machine, can I use my own logo on packages?

A: Normally we are using fumigation-free plywood case to pack machines. We can mark your own logo on the packages. And also can be neutral packing for your convenience.

Q: How can I make sure your machinery is suitable for me?

A: Please tell all the separation information you know, such as your raw liquid, two-phase or three-phase separation, solid content in liquid, solid size, the purpose, etc. After analyzing your information, we will to choose a suitable model for you, and send the details and videos to you.

Q: What should I do if I want to see the separation effect?

A: If you can come to our factory with the raw liquid, we will provide test service. Or you deliver the raw liquid to us, and we will do a test, and supply you the testing videos.

Q: How will your company control the equipment quality ?

A: We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .

Q: How long the warranty will be?

A: We provide 1 year warranty for the machine running ,but we will afford whole -life service for the machine .

Q: Can we become your distributor in our country?

A: Yes, we very welcome you! More details will be discussed if you are interested in being our agent.

Q: Do you supply installation equipment in oversea?

A: Yes, if need, we can send our engineer to your plant to help you do installation and commission.

Q: How can we know the order production status ?

A: We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here

Q: What is kind service do you offer before making order ?

A: 1.according to your company URS ,we will make the design drawing accordingly. 2.after your company approved drawing ,we will make quotation. 3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.

Q: How about your company after-sale service ?

A: 1. We provide long-term after-sale service. 2. we can do installation and commission for the equipment in your plant if necessary . 3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.

 

 

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