Clarifying Decanter Centrifuge

Jinhua Shenzhou Centrifuge Co., Ltd. is one of the leading manufacturers and suppliers of clarifying decanter centrifuge in China. Please feel free to wholesale customized clarifying decanter centrifuge at competitive price from our factory. For more cheap products, contact us now.

Shenzhou Decanter Centrifuge for Beverage and Fruit Juice Production

LW Horizontal Decanter Centrifuges feature continuous feeding and discharge. This chemical separation equipment has been applied two-phase (solid - liquid) and three-phase (solid - liquid - liquid) separation, the settling speed is determined by particle size, particle shape, density difference between solids and liquids as well as their viscosity. This series of decanter centrifuge is widely applied for the solid dewatering, the liquid clarification and separation, liquid-liquid-solid separating and size-grading of various suspensions, and it is required that the particle size is 0.005 ~15mm, the consistency is 1 ~40%, and the working temperature should be not more than 100°C.

Shenzhou Clarifying Decanter Centrifuges are designed for the continuous separation of suspensions into solids and clarified liquid, without interrupting the feed of the suspension,no manual duty, At the same time, Shenzhou beverage centrifuge can adapt to a variety of site environment. so whether you integrate our separation technology solution into the existing production equipment or into the new production process, it is very easy.

Drive Type: VFD + PLC + HMI

●Edible oil: separation and extraction of palm oil, olive oil, sesame oil, fish oil and other crude oils

●Pectin: extraction and separation of pectin from fruits and vegetables such as apple, citrus, beet

●Plant protein: separation and extraction of plant protein such as soybean protein, pea protein, potato protein

●Animal protein: separation and extraction of animal protein such as fish meal protein, pig brain protein, casing protein, etc.

●Starch: separation and extraction of plant starch such as wheat starch, corn starch, cassava starch

●Juice: extraction of juice from a variety of fruits, berries and vegetables

●Biofuel: treatment and recycling of fuel ethanol, distiller grains, and spent grains

●Others: beverage industry, fruit, vegetable and food industry, the clarification, extraction and recycling of animal raw materials.

1. Industrial design

Whole machine set design follows concept of advanced industrial design,ensures stability, functionality and safety of whole machine.Also effectively absorbs shear force of dynamic load during operation.

2. Effectively ease resonance during rotating of bi-rotor

When centrifuge works,there is no obvious first-order and two-order resonance regions within designed speed range,meanwhile ,whole vibration intensity of bearing seat is definited within 2mm/s-4mm/s.All of this eliminates extra fatigue damage to components and assembly units from high frequency vibration during operation and sudden vibration when shut down.

3. Thoroughly eliminate phenomenon of liquid ring stalling

Phenomenon of liquid ring stalling happens during heavy duty boot or shutdown process of complete set machine,especially for LW550 and even larger models,It would makes bounce or wild shake,causes extra impact fatigue damage to main bearings,screw bearings and inner parts of rotary bowl.Fortunately ,our engineers have solved this problem thoroughly.

4. Unique technique adopt in main component work-blanks

The manufacturing methods of main component work-blanks are adopt centrifugal casting technique and overall mould-making forging technique,thoroughly avoid risks such as inter-granular corrosion and relaxation of residual stress release in welding joint.

5. Main bearing selection

We use origin bearings of international first-line brands such as SKF,FAG and so on.

6. Constant temperature detection

All fashioning components and assembly units are detected in constant temperature condition,to make sure of actual processing quality meets the requirements of designed precision accuracy.

7. Inter-change ability

Whole machine physical design and processing technique adopted in critical position,ensure all assembly units and bowls of the same centrifuge model interchangeable.It is not only easy to maintain ,but also greatly improve the reliability and safety of equipment.

8. Simplyand safely in bearing disassemblement

One layer of oil film is injected into contact surfaces between bearing and work-piece by high-pressure,during disassemblement bearing from the machine.which would fundamentally eliminate friction within different parts.As a result,it would reduce 90% of pulling force and lower the risk of damage to high-precision parts when disassemble bearing.

9. Main bearing lubrication system

There are two kinds of lubrication system for specific product models :

A thin oil lubrication

* Oil pump offers an uninterruptedly power to ensure oil works circularly;

* Jet oil lubrication constantly clean and lubricate bearings and reduce temperature;

* Oil filter system ensure lubricant’s cleanliness;

* Oil pressure energy storage system ensure lubrication pump offers an extra oil supply(the pressure is no less than 0.4Mpa) for 5-6 minutes,when power fails accidentally;

* Constant temperature system is available.

B grease lubrication

* Adopt a grease with properties of extreme pressure resistance ,oxidation resistance ,abrasion resistance,water scour

resistance,corrosion-proof and high temperature resistance.

* Optional automatic grease system fills grease on main bearing at designed hours and quantity.

10. Main bearing BH device (patent design)

There are two spare safe bearings at either end of main bearing.When machine works well,they keep certain clearance from bearing inside track to chief axis.When unexpected condition occurs,main bearing got damaged or circle center deviation causing an amplitude of vibration reaches to designed clearance,safe bearings begin to work as main bearing Meanwhile,computer automatic control system would get a feedback of abnormal vibration value on bearing position immediately then activates emergency shutdown and goes a smooth shut down.This system protects machine free from damaging and ensure production safety.

11. GSRL feeding device (potent design)

New design of internal spiral core tube has got following achieves.Without reducing centrifugal acceleration,shorten triangle belt's traction time,reduce disorder of swirling flow and extend separation time.Meanwhile increases inner working pressure of centrifuge,and restrains liquid foaming.

● 40 years of technical experience

●The plant covers an area of 30,000 m²

● Exported to more than 70 countries

● Professional technical team

● ISO9001、CE certification and inspection reports

●High performance / High value

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