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Decanter Centrifuge For Beer Production Beer Yeast Centrifuge Separator

Overview

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Wort Recovery From Hot Trub

Separating wort, hop debris, and precipitated protein causes hot trub to form in the whirlpool. This hot trub still contains up to 75% wort. To prevent this wort from being lost, our customers rely on Shenzhou decanters.
Our decanter first separates the trub from the wort, then returns it to the hot wort clarification process under pressure. This both reduces the production cost per hectoliter of beer and minimizes wort loss.
And we haven't even mentioned the extras offered by Flottweg, not the competition – unique features we have developed in-house.

All the benefits, at a glance:
* Significant reduction in wort loss
* Lower production costs per hectoliter of beer
* Automatic control for optimal yield

Clear wort

* Adjustable impeller for seamless conversion to the requirements of different recipes and hot trubs
* Clarified wort is discharged under pressure

Optimal process management
* Continuous, automatic operation
* Shorter hold time in whirlpool

Recovery Of Beer From Surplus Yeast

The best way to significantly reduce beer evaporation is to recover beer from surplus yeast after fermentation or storage. Like the old German saying, we follow the motto "preventing the hops and malt from being lost" to generate two valuable products from yeast recovery. First there is the beer, which can be returned to the process, then there is the yeast. This yeast can be sold, for example, to be processed further within the food industry as a vitamin-rich nutritional supplement or animal feed. Simple process, highest quality, lower costs – the Shenzhou Sedicanter This system handles the beer being processed with utmost care. In addition, it can also easily process fluctuating concentrations of input yeast.

All the benefits, at a glance:
* Reduced beer evaporation
* Careful processing of beer
* Yeast cake with high dry solids content
* Less wastewater
* Easy to integrate into existing processes

Highest-quality workmanship
* Machine design specifically adapted to high hygienic requirements of breweries
* Easy integration into brewery’s CIP system

Safe and careful processing
*Clever design for consistent product quality

Beer Recovery From Spent Hops – Dry Hopping

In recent years, dry hopping has gone from being a trend, especially popular with up-and-coming craft breweries, to an established technique within the entire brewing industry. If you ask 100 brewers when they add the hops, you will get 100 different responses. We are always happy to give you the information you need to brew how you want in spite of modernization and the use of newer technology.
For craft brewers in particular, the character of their beer is very important. A small change to the taste of the beer can result in a completely different aroma. Unlike industrial breweries, a craft brewery often has less space and production capacity, making it all the more important to get the most out of their existing resources.
After extraction, the dissolved hop pellets settle at the bottom of the storage tank, where they are traditionally siphoned off to protect downstream processes. This process allows hops solids, as well as a large proportion of fresh beer, to migrate into the channel.
Shenzhou decanters separate hop residue from high-grade beer and return this beer to the storage and production process. This improves the yield while also decreasing the amount of wastewater.

All the benefits, at a glance:
* Significant reduction in beer loss
* Up to 99% particle separation
* Less load on centrifuges and beer filters
* Reduced wastewater load
* Fully automatable
* Additional beer recovery from yeast sediment or from alternative flavor carriers (herbs, fruits, peanut butter, coffee)

Efficient cleaning
All "critical" areas, like the hood, rotor, solids discharge, and other parts that come into contact with the product, are rinsed
with the CIP solution or specifically cleaned by spray nozzles.

High yield
By adjusting the centrifuge to different hop quantities or recipes, up to 97% of the beer volume can be recovered from hops sediment.

Beer Clarification

Beer filtration is one of the biggest challenges for brewers. Shenzhou recognizes this and has optimized its separators
accordingly.

Prolonged filter life
The separator removes most of the yeast from the beer before filtration. As a result, the service life of the filter can be
extended. In addition, less kieselguhr is required, which reduces the procurement, handling, and disposal costs associated with the filter.

Adjusting the turbidity for wheat beer and naturally cloudy beer

Unequal sedimentation is a major challenge when storing wheat beer and naturally cloudy beer. However, Shenzhou separators are an elegant solution for balancing these yeast fluctuations. The brewer only has to specify the turbidity value of the finished beer –the rest is done automatically.

Green beer clarification for optimal fermentation
By adjusting yeast cell counts in green beer, our separators keep conditions constant during post-fermentation and maturation. Improving the post-fermentation process in this way results in a consistent beer quality.
Our separators can also be used to produce alcohol-free beers, depending on the process, e.g., when fermentation is stopped.

Design
* Easy access for easy maintenance
* Compact design requiring less space
* Easy to integrate into existing processes

Optimized spindle bearing
* Efficient power transmission from drive to drum
* Simplified basic design decreases wear and operating costs

Brewers Grain Processing And Yeast Dewatering

The brewers grain produced during beer production often still contains a high proportion of nutrients and protein. This product can be used, for example, as animal feed or as a nutritional supplement. However, it is necessary to dewater the brewers grain as much as possible.
This is where Shenzhou technology comes into play: A decanter can be used to dewater the brewers grain up to a dry solids content of 40 percent.
Dewatering decreases the volume, lowering the costs of disposal and transport. Mechanical dewatering is the basis for further thermal drying processes that turn brewers grain into a valuable product that can be stored and used. The more efficient the decanter process is, the lower the resulting costs of the drying step are.

Nowadays, beer recovery is no longer just about beer. Valuable and nutrient-rich, yeast has made its way into the food industry as a nutritional supplement and protein source. The Shenzhou Sedicanter is perfect for these applications, since thick yeast can only be dewatered effectively when high g-forces are used. The yeast is separated selectively, forming a dewatered cake to prevent it from being lost.

Upcycling
The process of turning waste into recyclable material makes it possible to act sustainably and take responsibility for people and nature. Deliberately reducing CO2 emissions is becoming increasingly important for industry, as transforming a waste product into another useful product has a positive effect on CO2 balance.

Cost saving
Economic efficiency and cost reduction now play a decisive role in the management of companies of all sizes. Shenzhou decanters are the perfect solution for saving resources during disposal and transport.

Technical Parameter

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Advantage

1. Lower cake transportation costs due to very dry solids
2. Better recovery of nutrients due to very high separation efficiency
3. Lower fresh water consumption compared to other processes
4. Continuous and fully automatic operation
5. 24hr operating reliability
6. Optimum wear protection
7. Energy saving design
8. Easy to operate
9. Easy to maintain
10. Simple assembly/dismantling

Following allocation could be available to meet customer’s demand:
1. Frequency conversion plus PLC controlling system
2. Protection system for vibration and temperature rising
3. Feeding speed control
4. Gas-liquid separation device on liquid outlet
5. Other allocation demand

Main Characteristics

* All parts coming into contact with the product are made of stainless steel.

* 3-phase AC motor for controlled torque starting via frequency converter
* Approximately 80 to 90 % of the oil is recovered.
* Low personnel costs due to continuous and automatic operation.
* Highest g-force for higher solids output
* Adjustable bowl speed via VFD
* Automatic adjustment of differential speed via VFD
* Two motor drive
* Belts for both primary motor and secondary motorFeatures
* All parts coming into contact with the product are made of stainless steel.
* 3-phase AC motor for controlled torque starting via frequency converter
* Approximately 80 to 90 % of the oil is recovered.
* Low personnel costs due to continuous and automatic operation.
* Highest g-force for higher solids output
* Adjustable bowl speed via VFD
* Automatic adjustment of differential speed via VFD
* Two motor drive
* Belts for both primary motor and secondary motor